Hi-Pro Series Primary Jaw Crushers are among the most advanced Crushers in the world. We have turned the conventional “Single Toggle” crushing technology upon its head with the unique “Inverted Toggle Plate” technology. Our crushers are Stronger, Require Less Maintenance and Last Much Longer.
Our Primary Jaw Crushers effectively incorporate the Strength and Economy of Double Toggle Jaw Crusher in a Single Toggle Machine.
Highlights
Technical Specifications
| Parameters | 3624 Hi Pro | 4432 Hi Pro | |
|---|---|---|---|
| Feed Opening Width | 36 in 915 mm | 44 in 1115mm |
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| Feed Opening Depth | 24 in 610 mm | 32 in 810 mm |
|
| Recommended Feed Size (in) | 20 in 510 mm | 27-1/2 in 700 mm |
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| Motor Power kW (HP) | 75 kW (100 HP) | 110 kW (150 HP) |
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| Speed (RPM) | 250 RPM | 250 RPM | |
| Weight (Kg) (lbs) | 20,000 Kg (44,000 Lbs) | 34,000 Kg (75,000 Lbs) |
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| Suitable Vibrating Grizzly Feeder | VGFE 4010 | VGFE 4512 | |
Crushing Capacity
| Product Output Size | Closed Side Setting (CSS) | 3624 Hi Pro Crushing Capacity | 4432 Hi Pro Crushing Capacity |
|---|---|---|---|
| 0 to 3-3/4 in (0 to 95mm) | 2-1/2 in (65mm) | 90 STPH (80 MTPH) | NR |
| 0 to 4-1/2 in (0 to 110 mm) | 3 in (75mm) | 130 STPH (120 MTPH) | NR |
| 0 to 6 in (0 to 150 mm) | 4 in (100 mm) | 160 STPH (145 MTPH) | 220 STPH (200 MTPH) |
| 0 to 7-1/4 in (0 to 185 mm) | 5 in (125 mm) | 200 STPH (180 MTPH) | 250 STPH (225 MTPH) |
| 0 to 9 in (0 to 225 mm) | 6 in (150 mm) | NR | 290 STPH (260 MTPH) |
| 0 to 10 in (0 to 260 mm) | 7 in (175 mm) | NR | 335 STPH (200 MTPH) |
| All Crushing Capacities are considering the average specific gravity of feed material to be 2.7 The Crushing Capacities indicated above are approximate and may vary depending upon Feed Material, Feed Size, Moisture and Clay Content, Feed Gradation etc. STPH is US Short Tons per Hour (1 Short Ton = 2000 Pounds) MTPH is Metric Tons per Hour (1 Metric Ton = 1000 Kg) |
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High Quality Components
Only the highest quality components go inside our Primary Jaw Crushers. Intelligent Design and Precision Manufacturing ensure a Very High Uptime in our machinery.
Shaft: Massive AISI 4340 Forged Shaft, Hardened and Precision Ground to give a Long Life under extreme conditions
Flywheels: Cast Carbon Steel with Heavy Outer Rim ensure a smooth crushing action.
Bearings: Large Oversized Cylindrical Bore Spherical Roller Bearings manufactured by FAG, Germany
Main Frame and Pitman: Fabricated using Heavy Section Mild Steel Plates manufactured by SAIL, India.
Crushing Chamber: Completely lined with Easily Replaceable Wear Plates:
- Jaw Plates: High Manganese Steel Castings with Machined Faces to ensure High Productivity, held in place by Easily Replaceable Clamping Bars and Wedges.
- Cheek Plates: Two Piece Geometry for Easy Handling
- Deflector Plate: Hardened Alloy Steel Casting for Additional Protection against Wear .
Hydraulic CSS Adjustment: Supplied as Standard in all Hi-Pro Series Primary Jaw Crushers.
Toggle Plate and Toggle Bearings: Machined and Hardened Castings. Lubrication Free Design.
Strong by Design
Owing to the unique inverted toggle technology, load distribution in our Primary Jaw Crusher substantially balanced. The absence of compressive stress in the main frame ensures a much higher fatigue life.
On the other hand, the main frame of a Conventional Jaw Crusher has to endure both compressive and tensile loads. This causes excessive stress at the lower portion of the side wall, often leading to failure
Very Low Jaw Plate Wear
The crushing stroke in our Primary Jaw Crushers has been optimized to ensure minimum slippage of material between the Jaw Plates.
The material to be crushed gets squarely compressed between the jaw plates, minimizing friction during crushing.
On the other hand, rubbing action is inherent in all Conventional Single Toggle Jaw Crushers. The crushing stroke pushes the material up and down against the fixed jaw plate leading to faster wear and greater fines generation.